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Process Modeling & Simulations

PROCESS MODELING AND SIMULATION SERVICES LIST

Computer Based Process Modeling & Simulation
Matlab Simulink modeling
Code Conversion to Matlab & Simulink
Real time Controllers
Automated system control Programming
Instrumentation Process Design.
Instrumentation Index
Detailed Specifications
Control System (DCS/PLC) Specification
Installation Drawings
Cable Sizing and Cable Layout
Bill of Materials Development
ISS (Integrated Industrial Systems) Strategy
Group Technology & Standards facilitation (AS AUTOMATION)
Detailed process flow diagrams
P&ID's
Equipment process specifications
Process control description
Instrument process specifications
Physical Plant to Device Modeling
Generate device list
Update Plant PID
Group Control and Function Development
Generate updated FDS

Panel Design and old RIO Panel Updates
C1 to C5 Documentation
Manufacturing execution systems
Process Automation Instrument and electrical systems desig
Process Automation Programming

Factory Automation

Control programming and software solutions
Testing and validating control systems
GUI/HMI
Hardware - software integration
Process Automation Programming
Machine interfaces
Assembly line automation
Motion / position control algorithms
Implementation of factory-wide controls

Generic documentation offered

Assumptions:

PIDs are available
GA drawings are available
HAZOP is complete and safety requirements have been determined

Generate device list:

Using naming convention create device list with required fields

S88 model Constant:

Explanation of procedural & physical model
Explanation of relationship between physical & procedural model
Explanation of how S88 relates to PCS7

Functional Design Specification:

Narratives
Sign off requirements for FATs, Hot & Cold commissioning
C1 to C5 Process Documentation
Minimum information requirements for devices and other S88 physical model levels

Standards Review and Design:

FB & Templates To be reviewed with End User and Client
Basic FBs & Templates
Auto/manual philosophy
Minimum display requirements on face plates
Generic symbols
OEM Interfaces
Group control philosophy
Generic alarms philosophy
Generic trending philosophy

Standard KPI & OEE reporting PLC
Hardware requirements:

Generic network architecture
PLC hardware specifications
Communication protocols

Electrical information to be reviewed:

HT, MV and LV plant designs
Develop generic drawings for buckets (If this is done by the client the interface between the FBs and the IO of the bucket must be verified)
Local stop/start specifications
Wiring specifications

Panel Design:

PLC Cabinet design (Wiring diagrams and GA's)
Cabinet Supply
Field Junction Box design (Wiring diagrams and GA's)

QC:

OEM FAT & Quality Management
Specification implementation
Installation
Commissioning